CUSTOM WELDED HYDRAULIC CYLINDERS

CUSTOM WELDED HYDRAULIC CYLINDERS

Aisoar hydraulics customizes hydraulic cylinders to meet customers' requirements on mounting styles, pressure ratings, sizes and configurations. We also excel in fully supporting small & middle sized customers to help them grow.
Welded cylinders can be used for most applications. Because they are welded, the design can be more sophisticated or more customized so that repairment is usually more challenging. With the compact and more customized design, welded cylinders in most cases are the preferred solution.
Tie-rod cylinder is easier to be repaired than welded one.

Bore Size: 1.5” to 12”
Maximum stroke length: 120”
Operating pressures: up to 5,000 PSI
Mounting type: Clevis, Cross-tube, Swivel End Ball Mounts, Tang and etc.
Applications: Tie-rod or Welded, Double acting or Single acting cylinders
Lead time: 4~6 weeks
Service: OEM,ODM

Aisoar hydraulics customizes hydraulic cylinders to meet customers' requirements on mounting styles, pressure ratings, sizes and configurations. We also excel in fully supporting small & middle sized customers to help them grow. Welded cylinders can be used for most applications. Because they are welded, the design can be more sophisticated or more customized so that the repairment is usually more challenging. With the compact and more customized design, welded cylinders in most cases are the preferred solution.

Custom welded hydraulic cylinders overview:

AiSoar offers custom hydraulic cylinders, ranging in bore size from 1.25 to 15 inches, stroke from 0.25 to 240 inches with pressure rating from 200PSI to 4500PSI. AiSoar provides the customized hydraulic cylinder with construction types' options, mounting options, integrated valve options, pressure& temperature options, metric and inches size options.

Basic concept:

Understanding the basic concepts well helps us design a customized cylinder that can meet your specific application.

  • Cylinder Application: Function and operating conditions of cylinder and overall machine.
  • Force/load: the force exerted. Do I need the cylinder to push, pull, or both? The force required determines bore size as it is relative to operating pressure.
  • Cylinder type: Cylinder Construction Types, Structure of cylinder.
  • Mounting type: How do you mount a hydraulic cylinder? Mounting types include the base mount and rod mount.
  • System Operating Pressure (psi): Maximum pressure of cylinders.
  • Fluid Type: Category of hydraulic fluid supplied to the cylinders
  • Temperature: Customization should consider environmental factors and weather extremes.
  • Move Speed: The speed of piston rod retracted and extended
  • Stop tubing: Can increase the distance between the rod and piston bearings, improve stability and enhance piston bearing shelf life.

Here are the factors to consider for your customization:

The factors, like specific forces, runing speed, limited mounting space, special funtion, special fluid, limited budget and etc, will cause you to design and build your own hydraulic cylinder. 

Working Environment High temperature(high temperature resistant seals), cold (cold resistant seals) and other special fluid type.
Material 304, 316 stainless steel, brass and etc.
Size Non-standard size, custom bore size/rod size/stroke lengths.
Mounting Type Clevis •Cross-tube •Flange •Tang •Trunnion •Spherical bushings •Foot mount
Structure Single acting, Double acting, Double rods and other special structure.
Oil Port Size, Location, Style
Function + Valve Pilot operated check, integrated valve, and etc.
Surface Treatment Paint by Raul, Pantone or Color board. 

Here are three ways that we design and make custom hydraulic cylinders:

1)Do simple adjustments based on the standard styles
Just make a slight modifications based on our modular standard elements, it's the most high cost-effective way to suit your reqirement of specific application
. You should print the drawing of standard styles, and then write down the sizes which needed to be amended. Show us the drawing, then you can get a free quotation.

2)Make different combinations of configurations among standard styles

We have 15 series standard styles, making different combinations of configurations among standard styles is optional, such as customized cylinders with clevis base mounted and Tang rod ends or cross-tube base mounted and clevis rod ends.


3)Customize hydraulic cylinders completely.

To choose specific material and configurations to meet your exact application and performance requirements perfectly. If you have the drawing or sample on hand, we can customize hydraulic cylinders completely based on your drawing or sample.




Why choose us?

AiSoar custom hydraulic cylinder is your best choice.  

You can confidently start your custom cylinder design with us for four reasons.

1. We are a family owned company with a full staff of engineering, production, quality control, sales and customer service departments. Our factory covers an area of 13,000 square meters with modern standard workshops and more than 200 sets of cutting edge equipment.


 

2. We have more than 20 years' experience on designing and manufacturing custom hydraulic cylinders. Our development has been put a lot of time and effort in organizing standardized modules and standardizing process flow. Now we have modular standard elements, we use PLM system to manage the drawings; we use MES system for documentation, traceability, and data transparency.

 

3. Short run production for custom cylinders, even just at 1 pc are supported. For customized hydraulic cylinders, huge-size orders are preferred, mid-size batch orders are fully supported, and small orders are acceptable for long-term customers. By standardizing and optimizing components' specifications, we can integrate resources and apply to different customers' orders. By doing this, even when an individual purchase order is not in large scale, components' cost can still enjoy a much lower rate.


 

4. We take care our cylinders as our children. We manufacture all our parts in-house and hence the quality of Hydraulic cylinders is super good. Before assembly, we do clean all the parts by high pressure cleaning machine, and we do flushing before testing. Each cylinder would be gone through the testing procedure before packaging to make sure there is no Internal/external seal leakage with the cylinder. Paint with primer first before the main paint, to make sure the cylinders look perfect.

 

Custom welded hydraulic cylinders guide:

Firstly, you should determine the technical parameter: bore size, rod size, stroke, working pressure, required force (Column Load). It is greatly useful if you can tell us the application of cylinders, complete this form and return by email [email protected]. If you prefer, provide contact information on this page and follow with your cylinder print.

Secondly, you should select the proper mounting types for rod ends and base ends that can meet your application' s demands. Consider the space requirements and how the load function.

Others information: Port style and size, painting and package.

 

Contact us and let us know your needs! Let's build your own cylinder together now!

FAQ

Q: Could you customized cylinder as my sample?
A: Sure. 

Q: Do you ship worldwide?
A: Yes, we do. We can design the custom cylinder, build it, supply it and solve it worldwide!

Q: What is your lead-time for a new cylinder?
A: Well, it quite depends on the quantity or the style of hydrualic cylinder. In most cases, 4~6 weeks for the first order, and we are able to shorten the lead time for the old order. 

 

Contact Us