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RUTelescopic Hydraulic Cylinder
OEM Custom Telescopic Hydraulic Cylinders
The standard AiSoar cylinder range includes Front-End Cylinders with Outer Cover (FC), with Eye (FE) and with Eye/Eye (FEE). Double acting cylinders are also available. All AiSoar cylinders are fully tested before dispatch (pressure tests up to 1.5 times working pressure)The ISO 9001 standard is your guarantee of superior quality, safety, and professionalism. AiSoar can offer a complete range of tipping cylinders made to order due to the modular architecture. Our adaptable production is your greatest guarantee for a quick supply of standard cylinders. The use of high-quality materials reduces wear and simplifies maintenance. There are no special tools required for service. Automatic feeding, automatic clamping. complete the whole process of the cylinder from rough lathe to precision lathe, shorten the product manufacturing process chain, improve the production efficiency, reduce the clamping times and improve the precision.
| Environment | High temperature(high temperature resistant seals), cold (cold resistant seals) and other special fluid type. |
| Material | 304, 316 stainless steel, brass and etc. |
| Size | Non-standard size, custom bore size/rod size/stroke lengths. |
| Mounting Type | Front end cylinder with piston eyes/outer cover |
| Structure | Single acting, Double acting. |
| Oil Port | Paint by Raul, Pantone or Color board. |
| Surface Treatment | Paint by Raul, Pantone or Color board. |
| Pacakge: | Bubble bag + Wooden case ( by default) + carton box is optional |
Basic concept:
Understanding the basic concepts well helps us design a customized cylinder that can meet your specific application.
- Cylinder Application: Function and operating conditions of cylinder and overall machine.
- Force/load: the force exerted. Do I need the cylinder to push, pull, or both? The force required determines bore size as it is relative to operating pressure.
- Cylinder type: Cylinder Construction Types, Structure of cylinder.
- Mounting type: How do you mount a hydraulic cylinder? Mounting types include the body mount and rod mount.
- System Operating Pressure (psi): Maximum pressure of cylinders.
- Fluid Type: Category of hydraulic fluid supplied to the cylinders
- Temperature: Customization should consider environmental factors and weather extremes.
- Move Speed: The speed of piston rod retracted and extended
- Stop tubing: Can increase the distance between the rod and piston bearings, improve stability and enhance piston bearing shelf life.
Here are three ways that we design and make custom hydraulic cylinders:
1）Make simple adjustments based on the standard styles.
Just make slight modifications based on our modular standard elements; it's the most cost-effective way to suit your requirements for a specific application. You should print the drawing of standard styles and then write down the sizes that need to be amended. Show us the drawing, and then you can get a free quotation.
2) Make different combinations of configurations among standard styles.
We have 15 series standard styles; making different combinations of configurations among standard styles is optional, such as customized cylinders with clevis base mounted and Tang rod ends or cross-tube base mounted and clevis rod ends.
Custom Telescopic Hydraulic Cylinders
OEM Cylinder Types
Front End Cylinder with Outer Cover
The front end hydraulic cylinder is the leading product which was developed by our factory based on the advanced experience of similar products at home and abroad . With more reason able structure, reliable and stability quality. It has FCtype, FEtype, FEE with stroke 3000mm-9000mm.
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Tube Cross Cylinder with pin-eye drilled
This is a single-acting multi-stage hydraulic cylinder, mainly used on trucks and other hydraulic machinery.
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Front End with Single Eye
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Mounting Type Option
We can handle all of your requirements
Socket Mount
Ball Mount
Rod End Drilled and Tapped
Trunnion Mount
Centerline Mount
Foot / Pad Mount
Flange Mount Mid-Body
Drilled and Tapped
Threaded
Pin-Eye Drilled Thru Lug
Pin-Eye Drilled Thru Rod
Plain No Mount
Custom Telescopic Hydraulic Cylinders
Material Options
Cylinder Barrel/Tube
Hydraulic cylinder barrel is usually made of seamless steel tube, which is a kind of high-precision steel tube material with cold-drawn or hot-rolled treatment, with the advantages of no oxidation layer on the inner and outer walls, no leakage under high pressure, high precision, high finish, no deformation in cold bending, no cracks in flaring and flattening, etc.
The main materials commonly used in hydraulic cylinder barrels are
- 27simn tempered
- Chrome plated 1.5 wires on one side
- Hardness HB220-260
Piston Rod
- Piston rod material: Q345B.
Chrome plated single side 1.5 wire
Hardness HB220-260
Forging Parts
Forgings are superior over castings and fabrications as the structural integrity can withstand the higher forces that exist in a rigorous or high duty cycle application.
- structurial strength
- directional grain flow
- impact strength and fatigue resistance
- manufacturing efficiency
- reduced rejection rates
Others
Hard chrome plated rod with options of : 7-4 SS, nitro steel, NiCr or induction hardened,
•Precision honed DOM tubing
•5000PSI rated piston seal wear ring
•Ductile iron piston & gland. C1045 Steel, Ductile Iron, Stainless Steel is optional.
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OEM Custom Telescopic Hydraulic Cylinders
Call us or visit our website to get more information about the hydraulic cylinders you need.
Manufacturing
AiSoar Custom Telescopic Hydraulic Cylinder is Your Best Choice
1. We are a family owned company with a full staff of engineering, production, quality control, sales and customer service departments. Our factory covers an area of 13,000 square meters with modern standard workshops and more than 200 sets of cutting edge equipment.
2.We have more than 20 years' experience designing and manufacturing custom hydraulic cylinders. Our development has put a lot of time and effort into organizing standardized modules and standardizing process flow. Now that we have modular standard elements, we use a PLM system to manage the drawings, and we use a MES system for documentation, traceability, and data transparency.
3. Short-run production for custom cylinders, even just 1 pc, is supported. For customized hydraulic cylinders, huge-size orders are preferred, mid-size batch orders are fully supported, and small orders are acceptable for long-term customers. By standardizing and optimizing components' specifications, we can integrate resources and apply them to different customers' orders. By doing this, even when an individual purchase order is not on a large scale, components' costs can still be much lower.
4. We take care of our cylinders like our children. We manufacture all our parts in-house, so the quality of our hydraulic cylinders is super good. Before assembly, we clean all the parts with a high-pressure cleaning machine, and we flush before testing. Each cylinder would go through the testing procedure before packaging to make sure there was no internal or external seal leakage. Paint with primer first before the main paint to make sure the cylinders look perfect.
Custom Guide
Custom Telescopic Hydraulic Cylinders Guide
Firstly, you should determine the technical parameters: bore size, rod size, stroke, working pressure, and required force (column load). It is greatly useful if you can tell us the application of cylinders, complete this form, and return it by email to oversea@ai-soar.com. If you prefer, provide contact information on this page and follow up with your cylinder print.
Secondly, you should select the proper mounting types for rod ends or body that can meet your application's demands. Consider the space requirements and how the load functions.
Other information :Application, Single- or double-acting type, Retract or closed length,Stroke length,Outside diameter of the largest,Mount type,Mounting sizes,Number of moving stages
If you provide as mentioned above information, AiSoar can recomend hydraulic cylinder for you
FAQ
Frequently Asked Questions
We'll try to answer some
A: Well, it quite depends on the quantity or the style of hydrualic cylinder. In most cases, 4~6 weeks for the first order, and we are able to shorten the lead time for the old order.
A: Yes, we do. We can design the custom cylinder, build it, supply it and solve it worldwide!
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